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This lesson consolidates the key calculations for mechanical systems — mechanical advantage (MA), velocity ratio (VR) and efficiency. These formulae and calculation techniques are essential for AQA GCSE Design and Technology (8552), Section 3.1.5, and appear on virtually every Paper 1 exam.
Mechanical advantage is the ratio of the output force (load) to the input force (effort). It tells you how much the mechanism multiplies your force.
MA=Effort (N)Load (N)
| MA Value | Meaning |
|---|---|
| MA > 1 | The mechanism multiplies force — the output force is greater than the input |
| MA = 1 | No force multiplication — output force equals input |
| MA < 1 | The mechanism multiplies speed/distance — the input force is greater than the output |
| Mechanism | MA Formula |
|---|---|
| Lever | MA = Effort arm ÷ Load arm |
| Pulley | MA = Number of rope sections supporting the load |
| Gear | MA = Teeth on driven ÷ Teeth on driver (for torque) |
| Inclined plane (ramp) | MA = Length of slope ÷ Height of slope |
| Screw thread | MA = Circumference of effort circle ÷ Pitch (lead) of thread |
The velocity ratio is the ratio of the distance moved by the effort to the distance moved by the load. It describes the trade-off between force and distance.
VR=Distance moved by loadDistance moved by effort
| Mechanism | VR Formula |
|---|---|
| Lever | VR = Effort arm ÷ Load arm |
| Pulley | VR = Number of rope sections supporting the load |
| Gear | VR = Teeth on driven ÷ Teeth on driver |
| Belt drive | VR = Driven pulley diameter ÷ Driver pulley diameter |
In a perfect (frictionless) system:
MA=VR
In a real system (with friction):
MA<VR
This is because friction reduces the output force, so the actual mechanical advantage is always less than the theoretical velocity ratio.
Efficiency measures how much of the input energy is usefully converted to output energy. The rest is lost to friction, heat and sound.
Efficiency=VRMA×100%
Efficiency=Total input energy (or work)Useful output energy (or work)×100%
Efficiency=Total input powerUseful output power×100%
Work done (J)=Force (N)×Distance (m)
A lever is used to lift a 300 N load. The effort arm is 1.2 m and the load arm is 0.3 m. The actual effort required is 100 N.
Step 1: Calculate VR
VR=0.31.2=4
Step 2: Calculate MA
MA=100300=3
Step 3: Calculate Efficiency
Efficiency=43×100%=75%
Interpretation: 75% of the input energy is usefully converted. The remaining 25% is lost to friction at the fulcrum.
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